C95400 Aluminum bronze Material

C95400 Aluminum bronze Material

C95400 Aluminum Bronze Bushing for Heavy-Duty Use

Maximize Durability with C95400 Aluminum Bronze

C95400 Aluminum Bronze is a high-strength alloy widely used in manufacturing bushings and other components due to its excellent mechanical properties and resistance to wear and corrosion.

  • High Yield and Tensile Strength
  • Exceptional Wear and Fatigue Resistance: The alloy’s hardness and resistance to deformation under shock or overload make it ideal for heavy wear applications.
  • Corrosion Resistance: C95400 offers good resistance to corrosion, particularly in marine environments.

Bearing Bronze

Choose C95400 Aluminum Bronze for Reliability and Strength

When it comes to high-performance alloys, C95400 Aluminum Bronze stands out for its superior mechanical properties and resistance to wear and corrosion. This alloy is ideal for demanding applications, ensuring your components last longer and perform better. From bushings and bearings to gears and valves, C95400 is the reliable choice. Contact us today to learn more!

C95400 Aluminum Bronze, also known as C954, is a versatile alloy that offers high tensile and yield strength, good ductility, and excellent weldability and machinability. It also provides exceptional resistance to wear, fatigue, and deformation under shock or overload. Composed of 10-11.5% aluminum, 3-5% iron, and up to 1.5% nickel, this alloy is engineered for durability and performance.

Bronze Alloy Chart, Self Lubricated Graphite fitted bush
Wide Selection of Standard and Custom Products
ASTM Bronze material Plate
Bronze graphite bearings are ideal for applications requiring continuous lubrication in hard-to-reach areas.

High-Strength Corrosion-Resistant Bronze for Harsh Environments

CuAl10Fe3Mn2, also known as 2.0966 or C95400 Aluminum Bronze, is a high-performance copper alloy widely used in marine and chemical industry applications where strength, corrosion resistance, and wear resistance are critical. This alloy contains approximately 10% aluminum with added iron and manganese, providing excellent mechanical properties and outstanding resistance to seawater, salt spray, and aggressive chemical environments.

C95400 aluminum bronze is designed for demanding working conditions where ordinary bronze or brass materials may fail. Its excellent resistance to corrosion and cavitation makes it ideal for offshore equipment, marine machinery, pumps, valves, and chemical processing systems.

  • Excellent seawater corrosion resistance
  • High strength and heavy load capacity
  • Superior wear and abrasion resistance
  • Good anti-galling and anti-seizure properties
  • Reliable performance under shock loads
  • Long service life with reduced maintenance
self-lubricating C95400 Bronze Bushings
C95400 Aluminum Bronze Bushing

The Main Applications Of C95400 Aluminum Bronze Bushing

In marine environments, components are constantly exposed to saltwater, humidity, and heavy mechanical stress. C95400 bronze bushings and bearings provide dependable performance in:

  • Ship propulsion systems
  • Rudder bearings
  • Deck machinery
  • Offshore platforms
  • Marine pumps and valves
  • Winches and hydraulic systems

Its anti-corrosion performance helps prevent premature failure and extends equipment lifespan.

Ideal for Chemical Processing Equipment

Chemical plants require materials that can resist corrosion from acids, alkalis, and industrial fluids while maintaining structural stability under continuous operation.

Common applications include:

  • Pump bushings
  • Valve seats and guides
  • Mixer bearings
  • Sliding wear plates
  • Heavy-duty thrust washers
  • High-load sleeve bushings

C95400 ensures stable operation and reduced downtime in corrosive industrial environments.

Custom Self-Lubricating Bushing Solutions

We manufacture C95400 / CuAl10Fe3Mn2 bronze bushings in various forms, including sleeve bushings, flanged bushings, thrust washers, wear plates, and custom special parts based on drawings or CAD files.

Available with:

  • Graphite plugged self-lubricating design
  • Oil groove machining
  • Non-standard dimensions
  • OEM and custom machining services

For marine and chemical industry projects, choosing the right bronze material means better reliability, lower maintenance costs, and longer service life.

Self-Lubricating Bushing C95400 / CuAl10Fe3Mn2 bronze bushing

Bronze Bearing Materials, Guide To Bronze Sleeve Bearings

We provide custom manufacturing of finished bronze bearing material parts and self-lubricating bronze, precisely based on our customs’ drawings.

different types of bronze bearing materials and their details:

Bronze Bearing Material Properties Applications Details
Tin Bronzes Hardness, machinability, high resistance General engineering, bearing applications Known as red bronzes or leaded gunmetal. Comply with international standards.
Leaded Bronzes Excellent corrosion resistance, high operational properties Bearing and bushing applications, custom applications Manufacture bespoke alloys based on client requirements.
Aluminium Bronzes Superior hardness and resistance compared to other bronze alloys. High importance on corrosion resistance, especially in marine environments. Marine environments, high-corrosion applications Used where corrosion resistance is crucial, particularly in marine applications.
High Tensile Brasses Alloys of copper and zinc with small percentages of other metals to enhance properties. Various industrial applications Improved properties due to the inclusion of other metals.
Special Bronze Alloys Suitable for specialized applications, such as moulds for glass or embossing, marine tube accessories, valve and terminal components. Specialized industrial applications Range includes alloys for specific uses like glass moulds, marine accessories, and more.
Eco-Alloys Lead-free bronze alloys manufactured on request. Eco-friendly applications Tailored for environmental compliance and eco-friendly applications.

Additional Information:

  • Find out more: For detailed specifications, additional properties, and custom manufacturing options, further inquiry is encouraged.
  • Request a quote: For eco-alloys and bespoke alloy requests, quotes can be provided upon request.

If you need this in a graphical format, let me know, and I can create a chart for you.

 

C95400 Aluminum Bronze Material

Similar or Equivalent Specification:

CDA ASTM SAE AMS Federal Other
C95400 B505 B505M J461 QQ-C-390, G5; QQ-B-671, Class 3 Aluminum bronze 9C

Chemical Composition:

Chemical composition according to ASTM B505/B505M-23

Element Cu% Fe% Ni%1 Al% Mn%
Value 83.00 min 3.00-5.00 1.50 10.00-11.50 0.50

Note: Cu + sum of named elements, 99.5% min. Unless otherwise noted, single values represent maximums.

1 Ni value includes Co.

Machinability:

Copper alloy UNS No. Machinability rating Density (lb/cu in at 68 °F)
C95400 60 0.269

Mechanical Properties:

Mechanical properties according to ASTM B505/B505M-23

Tensile strength, min Yield strength, at 0.5% extension under load, min Elongation, in 2 in. or 50 mm min Brinell hardness (3000 kg load) Remarks
ksi 85 32 12 170
MPa 586 221

Physical Properties:

Physical properties provided by CDA

Property US Customary Metric
Melting point – liquidus 1900 °F 1038 °C
Melting point – solidus 1880 °F 1027 °C
Density 0.269 lb/in³ at 68 °F 7.45 gm/cm³ at 20 °C
Specific gravity 7.45 7.45
Electrical conductivity 13% IACS 0.075 MegaSiemens/cm at 20 °C
Thermal conductivity 33.9 Btu/sq ft/ft hr/°F at 68 °F 58.7 W/m at 20 °C
Coefficient of thermal expansion 9 · 10⁻⁶ per °F (68-572 °F) 15.5 · 10⁻⁶ per °C (20-300 °C)
Specific heat capacity 0.1 Btu/lb/°F at 68 °F 419 J/kg at 20 °C
Modulus of elasticity in tension 15500 ksi 107000 MPa
Magnetic Permeability* 1.27 1.27
Magnetic Permeability** 1.2 1.2

As cast, field strength 16 kA/m

TQ 50 temper, field strength 16 kA/m

Fabrication Properties:

Fabrication properties provided by CDA

Technique Suitability
Soldering Good
Brazing Good
Oxyacetylene welding Not recommended
Gas shielded arc welding Good
Coated metal arc welding Good
Machinability rating 60

Thermal Properties:

Thermal properties provided by CDA

Temperature is measured in Fahrenheit. For stress relief, solution treatment, and annealing – time is measured in hours/inch of thickness. For precipitation heat treatment – time is measured in hours.

Material Type: Metal Matrix

Material Correspondence Chart

Codes China (GB1176-87) International (ISO 1338) Germany (DIN) Japan (JIS) USA (ASTM/UNS) UK (BS) France (NF) Application Conditions
JDB650 ZCuZn25Al6Fe3Mn3 GCuZn25Al6Fe3Mn3 DIN1709 G-CuZn25Al5 H5102 CAC304 B30-92 C86300 HTB2 High load, low speed, general use
JDB650 S1 ZCuZn25Al6Fe3Mn3 GCuZn25Al6Fe3Mn3 DIN1709 G-CuZn25Al5 H5102 CAC304 B30-92 C86300 HTB2 Extremely high load, low speed, high bearing
JDB650 S2 ZCuSn5Pb5Zn5 GCuPb5Sn5Zn5 DIN1705 G-CuSn5ZnPb H5111 BC6 B30-92 C83600 LG2 CuPb5Sn5Zn5 Medium load, low speed
JDB650 S3 ZCuAl9Fe4Ni4Mn2 GCuAl10FeNi5 DIN17656 G-CuAl10Ni H5114 AlBC3 B30-92 C95500 AB2 CuAl10Fe5Ni5 Medium load, medium speed, general use
JDB (HT250) Cast Iron GB5675-85 HT250 FC250 ASTM Class40 Medium load, low speed

This chart provides a clear and detailed comparison of various metal alloys across different standards, highlighting their applications and suitability for specific operational conditions.

Base Material for Self-Lubricating Bearings

Material Composition and Performance

Code Material Grade Density (g/cm³) Hardness (HB) Tensile Strength (N/mm²) Elongation (%) Coefficient of Thermal Expansion (10-5/°C) Operating Temperature (°C) Max. Dynamic Load (N/mm²) Max. Linear Speed (m/min, Dry) Max. PV (N/mm² * m/min) Permanent Compression Deformation at 300 N/mm²
JDB650 CuZn25Al6Fe3Mn3 8.0 >210 >750 >12 1.9 -40 to +300 100 15 200 <0.01
JDB650 S1 CuZn25Al6Fe3Mn3 8.0 >250 >800 >8 1.9 -40 to +150 120 15 200 <0.005
JDB650 S2 CuAl9Fe4Ni4Mn2 8.5 >150 >800 >15 1.9 -40 to +400 150 20 60 <0.04
JDB650 S3 CuSn5Pb5Zn5 8.9 >70 >200 >10 1.8 -40 to +400 60 10 60 <0.05
JDB650 S4 CuSn12 9.05 >80 >260 >8 1.8 -40 to +400 70 10 80 <0.005
JDB (HT250) HT250 7.0 >190 >250 >5 1.0 -40 to +400 90 8 40 <0.015
JDB (Gcr15) Gcr15 7.8 HRC>58 >1500 >15 1.1 -40 to +400 200 5 150 <0.002

This chart provides detailed specifications and properties for various self-lubricating bearing materials, including their grades, density, mechanical properties, and applicable conditions for use.

Upgrade Your Projects with Aluminum Bronze

Looking for an alloy that can withstand the toughest conditions? Bronzeoilless.com Aluminum Bronze delivers exceptional strength, durability, and resistance to corrosion and wear. Perfect for a wide range of applications, from marine to industrial sectors, our alloy guarantees long-lasting performance. Upgrade your component today with Aluminum Bronze Bushing!